Our Processes

Vita's processes are advanced in the following areas:

• Advanced blending techniques
• Best overall nonwoven web control
• Integrated mistake-proofing engineering controls
• State-of-the-art temperature regulation
• Proprietary compression and bonding methods
• Advanced winding and slitting controls
• Progressive nonwoven and fiber science laboratory

Fiber Technology and Dimensional Ranges

• All types of natural, synthetic, and recycled fibers in range of 1-40 denier can be utilized
• Weight: 70 gsm - 1450 gsm
• Width: 12" - 176"
• Thickness: 0.1" - 8"

Blending

• Accurate, consistent, and highly intimate blends through continuous blending technology
• Better homogeneity and more consistent uniform fiber distribution equates to more reliable and repeatable nonwoven product performance

Web Forming

• Incomparable web quality and consistency
• Continuous and automatic optimization of MD and CD evenness
• Web density control through continuous monitoring yields accuracy of weight distribution in both directions in the final product
• State-of-the-art web formation yields optimum fiber distribution and orientation for enhanced product performance

Thermal Bonding

• Continuous monitoring and control of air flow and temperature for uniform and consistent web bonding
• Maximizes product consistency and internal bond strength through the cross section of the web or batt
• Proprietary cooling/quenching process accurately thermosets product to exact thickness specifications
• Yields repeatable thickness product to product, lot to lot for highest product quality

Winding/Slitting

• Perforating, slitting, and winding components in combination with control of tension, nip, and torque preserves the characteristics and quality of the web in the finished product